CRUSHER

 

Machine functions 
The machine is suitable to crush and chop both “green” bricks from the rejects of the extruder production, and the “dry” bricks coming from the waste of the dryer, so as to allow their reutilisation, sending once again the crushed waste product in the furnace production cycle.

Machine description 
The dry and green material crusher is made out of a robust metal structure, equipped with two counter-rotating shafts, provided with knives lined with wear-resistant material. The knives which crush the waste material, undergo wear and are therefore interchangeable.

CRUSHERS FRA/S-FRA/V series CODE F-02-05


     
CODETYPEDIMENSIONS mm
VAT
PRODUCTION
m³/hr
INSTALLED POWER
Kw
MACHINE WEIGHT
Kg
F-02-05-01-000

FRA/S 100

1000 x 740

variable2,2 + 2,2

1.000

F-02-05-02-000

FRA/S 150

1500 x 740

variable
3 + 3

1350
F-02-06-01-000

FRA/V 80

810 x 280

variable

7,5400
F-02-06-02-000

FRA/V 100

800 x 1200

variable11600
CRUSHER ACCESSORIES CODE F-02-50



CODEDESCRIPTION
F-02-50-01-000

Rotation controlling device on fast shaft


F-02-50-02-000

Rotation controlling device on slow shaft


F-02-50-03-000

Damping unit


F-02-50-04-000

Wear-resistant facing


F-02-50-07-000

Machine installation basement


F-02-50-08-000

Balcony with railing and ladder


F-02-50-09-000

Dust recovery hood



F-02-50-10-000

Dust suppressor


F-02-50-12-000

Electrical wiring on the machine


F-02-50-13-000

Customised varnishing from RAL table (RAL 6011 green as standard)



 

Machine functions 
The sizer is used to reduce the dimension of large blocks of clay coming from the quarry, avoiding them to roll on the conveyor belts. The sizer is fitted before the crusher.

Machine description 
The sizer is made out of two shafts having very robust knives located at a set distance in relation to the type of clay. These knives have a converging rotation with differentiated speed. 
The machine replaces the shaft normally applied to box feeders thus guaranteeing constant feeding of the installations.

CALIBRATORI serie CL COD.F-02-SIZER CL series CODE F-02-01

01

     
CODETYPEVAT DIMENSION
mm
PRODUCTION
m³/hrr
INSTALLED POWER
Kw
MACHINE WEIGHT
Kg
F-02-01-03-000

CL 1001200 X 1200

15 / 307,5 + 7,5

1.500
F-02-01-06-000

CL 130
1400 X 1200

30 / 609,2 + 9,2

2.150
F-02-01-01-000

CL 1701700 X 1200

30 / 10011 + 11

2.800

BREAKING MILL ACCESSORIES CODE F-02-50



CODEDESCRIPTION
F-02-50-01-000

Rotation controlling device on fast shaft



F-02-50-02-000

Rotation controlling device on slow shaft



F-02-50-03-000

Damping unit

F-02-50-04-000

Wear-resistant facing


F-02-50-05-000

Grinder for cylinders



F-02-50-06-000

Kit with motor, belts, installation slides, drive protection device



F-02-50-07-000

Machine installation basement


F-02-50-08-000

Balcony with railing and ladder



F-02-50-09-000

Dust recovery hood


F-02-50-10-000


Dust suppressor



F-02-50-11-000

Automatic bearing lubrication system



F-02-50-12-000

Electrical wiring on the machine



F-02-50-13-000

SONAR / RADAR device for filling control



F-02-50-13-000

Customised varnishing from RAL table (RAL 6011 green as standard)





Machine functions 
The bar crusher breaks up the clods previously reduced by the clod mill to further reduce them. 
For it to function in the best way, it is necessary to feed the machine over the whole width of the cylinders, and this can be achieved with a suitably wide belt provided with a clay levelling device.
The machine is particularly indicated for the treatment of very dry clays, as it offers a higher quality disintegration.

Machine description 
The bar crusher is made out of a sturdy steel structure, on which two shafts are installed to sustain two counter-rotating cylinders placed one opposite the other, a smooth one with a greater diameter and a toothed one with a smaller diameter, placed very close together. 
The smooth cylinder revolves at a very low speed, the fast cylinder revolves at a speed seven times faster so as for the clay to be squashed on the other cylinder surface by the knives present on the other cylinder. The speed is adjusted through two independent motors. 
Hydraulic safety systems halt the machine in the event of overload. 
The bar crusher  is equipped with a safety system installed on the fast shaft that allows the enlargement of the cylinder gauge to have very hard stones or clods to go through. 
This device is useful to safeguard the integrity of the machine from accidental overloads and to adjust the distance between the cylinders.  
When the safety device comes on, the machine will produce a sound through a specific device, thus allowing the operators to intervene.

The rollers, also called sleeve or shell, are:
the smooth one in high quality nodular cast iron (slow cylinder),
the toothed one in quality steel with interchangeable blades, because subjected to wear (fast cylinder).
The smooth roller is equipped with a pneumatic scraper, easily interchangeable so as to maintain the surface clean. 
The size of the machine is set depending on the required hourly production quantity and on the type of clay.

BAR CRUSHERS DF series CODE F-02-03


     
CODETYPECYLINDER DIMENSION
mm
PRODUCTION
m³/hrr
INSTALLED POWER
Kw
MACHINE WEIGHT
Kg
F-02-03-02-000

DF 80400 X 800
800 X 800
20 / 40
45 + 11
6.000
F-02-03-03-000

DF 100400 X 1000
800 X 1000
30 / 70
55 + 18,5
8.000
F-02-03-04-000

DF 120400 X 1200
800 X 1200
60 / 100
75 + 22
10.000

Machine functions 
It may receive clods coming from the quarry, with dimensions up to 300 mm. and take them to a size ranging from 0 to 50 mm. This machine is essential in the clay preparation department.

Machine description
 
The disk mill is made out of a sturdy metal structure, equipped with two counter-rotating shafts, equipped with finger plates with wear-resistant edging. 
The finger plates which break the clods, undergo wear and are therefore interchangeable. 
The RM version of the machine has a slow tilting shaft to adjust the gauge balancing between the disks and therefore adjustable depending on the usage requirements. 
The RM crusher is equipped with a particular spring system which allows the enlargement of the shafts to have very hard stones or clods to go through. This device is useful to safeguard the integrity of the machine from accidental overloads.  When the safeguard device is turned on, the machine will produce a sound thus allowing the operators to intervene.

CLOD BREAKING MILL FR series CODE F-02-02


     
CODETYPECYLINDER DIMENSION
mm
PRODUCTION
m³/hrr
INSTALLED POWER
Kw
MACHINE WEIGHT Kg
F-02-02-01-000

FR 10350 x 600

3 / 103 + 2,2850
F-02-02-03-000

FR 30350 x 90010 / 2015 + 114.500
F-02-02-05-000

FR 50 rm

600 x 100020 / 5030 + 228.500
F-02-02-07-000

FR 75 rm

600 x 125050 / 7537 + 22

9.500
F-02-02-10-000

FR 100 rm

600 x 150075 / 10045 + 3711.500
F-02-02-15-000

FR 150
600 x 2000

100 / 15075 + 5514.400
BREAKING MILL ACCESSORIES CODE F-02-50


CODEDESCRIPTION

F-02-50-01-000

Rotation controlling device on fast shaft


F-02-50-02-000

Rotation controlling device on slow shaft


F-02-50-03-000

Damping unit


F-02-50-04-000

Wear-resistant facing


F-02-50-05-000

Grinder for cylinders


F-02-50-06-000

Kit with motor, belts, installation slides, drive protection device

F-02-50-07-000

Machine installation basement

F-02-50-08-000

Balcony with railing and ladder


F-02-50-09-000

Dust recovery hood


F-02-50-10-000

Dust suppressor



F-02-50-11-000
Automatic bearing lubrication system



F-02-50-12-000
Electrical wiring on the machine



F-02-50-13-000
SONAR / RADAR device for filling control


F-02-50-13-000Customised varnishing from RAL table (RAL 6011 green as standard))



 
 

FORNACE BALLATORE GIUSEPPE

DI BALLATORE MAURO & C. -S.N.C.

Strada Vecchia per Chieri 65

14019 Villanova D’asti AT)

P.IVA 00904730058

Tel. +39 0141 946.680

Fax +39 0141 945.539

Email: info@ballatore.it

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